Tag: tissue manufacturing

  • West Asia Crisis: A Double Whammy for India’s Paper Industry

    West Asia Crisis: A Double Whammy for India’s Paper Industry

    The ongoing crisis in West Asia is likely to have a significant impact on India’s paper industry, posing a dual challenge of rising energy costs and potential disruption in export markets.

    Exports of paper and paperboard from India may face a slowdown as West Asia is one of the most important export destinations for Indian paper. In 2024-25, India exported paper & paperboard worth about USD 980 million, of which nearly USD 290 million – close to 30 percent – was shipped to West Asian markets. The key product categories include uncoated writing & printing paper, coated paper and paperboard, and kraft paper.

    At the same time, paper industry, which is energy intensive and closely linked to global trade flows, is likely to feel the ripple effects of escalating geopolitical tensions in the region. Higher energy prices and supply disruptions triggered by the crisis will directly impact production costs for Indian paper mills. Energy constitutes a substantial portion of operating expenses for the sector, and any sustained increase in fuel and power costs will place pressure on margins and competitiveness.

    The crisis is also expected to lead to higher ocean freight rates due to increased fuel costs, higher insurance premiums and longer shipping routes arising from disruptions in established maritime corridors. This will further affect export competitiveness for Indian manufacturers.

    Another major concern for the domestic industry is the likelihood of trade diversion. Export-oriented paper-producing countries such as China and Indonesia, which also rely heavily on West Asian markets, may redirect surplus inventories to India as their exports to the region will also be affected. This could lead to an increase in imports in India at predatory prices, intensifying pressure on domestic manufacturers.

    Commenting on the situation, Mr Pawan Agarwal, President, Indian Paper Manufacturers Association (IPMA) said, “West Asia has traditionally been a strong and growing market for Indian paper exports. Any prolonged disruption in the region could adversely impact demand. At the same time, there is a real risk of surplus paper & paperboard from export-driven economies like China and Indonesia being diverted to India in much larger quantities at unfair prices. As it is, India’s paper industry is beleaguered due to rampant dumping of paper in the domestic market at predatory prices by these countries. It is therefore critical to closely monitor import trends and safeguard the interests of domestic manufacturers while ensuring stability in supply chains.”

    Regular supplies of LNG / PNG / Propane Gas / LPG to industries in India is being impacted and has started getting curtailed. This is adversely impacting the operations of Paper Mills. Apart from curtailment in direct supplies of LNG / PNG / Propane Gas / LPG to Paper Mills, upstream (suppliers) and downstream (customers) industries are also being deprived of regular supplies of LNG / PNG / Propane Gas / LPG, in turn impacting their production and supplies. Paper Mills are facing difficulties in obtaining chemical supplies used in the manufacturing process like hydrogen peroxide, binders, etc. and downstream industries are likewise finding it difficult to manage their operations.

    Almost 30% of India’s total exports of paper & paperboard in value terms are to West Asia. While India’s imports of pulp from West Asia are negligible, around 14% of India’s total imports of waste / recovered paper in value terms are from West Asia.

     

    India’s Exports of Paper & Paperboard in USD Million in 2024-25
    HS Code Product Total West Asia % Share
    4802 Uncoated Writing & Printing Paper 324 49 15.00
    4803 Tissue Paper 34 18 52.65
    4804 Kraft Paper 107 58 53.83
    4805 Other Uncoated Paper 116 49 42.33
    4808 Corrugated Paper 5 1 20.00
    4810 Coated Paper & Paperboard 394 116 29.34
    Total   980 290 29.57

     

    India’s Imports of Wastepaper in USD Million in 2024-25
    HS Code Product Total West Asia % Share
    4707 Wastepaper 1,233 167 13.54
  • Gayatri Shakti Starts 9 GSM Facial Tissue Production

    Gayatri Shakti Starts 9 GSM Facial Tissue Production

    This accomplishment signifies a historic milestone for the tissue industry, as GSTPL is the first mill globally to produce 9 GSM facial tissue on a commercial scale.

    This innovation demonstrates our dedication to technological excellence, product innovation, and establishing new global standards in quality and efficiency. Gayatrishakti Paper & Boards Limited an ISO 9001 certified company situated at Vapi, Gujarat, India, has developed and established a widely-spread sales and marketing network, throughout India and abroad.

    Scrupulously identified and selected, a whole spectrum of dealers covering the length and breadth of India, having manufacturing facilities already for coated duplex board & Kraft liner with adequate infrastructure facilities in the form part of our dealership network for sales & marketing promotion.

  • Valmet upgrades five Lee & Man tissue machines with ViscoNip

    Valmet upgrades five Lee & Man tissue machines with ViscoNip

    Valmet has been selected to replace five existing tissue machine shoe presses with its state-of-the-art Advantage ViscoNip press technology for Lee & Man Paper Manufacturing Ltd. in China. The rebuilds will be carried out at the mills in Chongqing, Jiangxi and Guangdong.

    The decision to upgrade to Advantage ViscoNip press technology is driven by the superior pressing performance and reliability offered by Valmet’s solution, resulting in higher machine efficiency and lower need of maintenance. Lee & Man’s positive experience with nine Advantage DCT machines previously delivered by Valmet, all equipped with the ViscoNip technology, played a significant role in this decision.

    “Lee & Man has chosen the ViscoNip technology based on first-hand experience from earlier machines. A main trigger for the replacement has been the uniformity created by the ViscoNip press, which ensures excellent moisture profiles, high runnability, and high-quality tissue paper, together with excellent belt lifetime,” says Harry Ng, Project Manager from Lee & Man.

    “The order marks a significant step for Valmet’s tissue technology in China. With over 100 ViscoNip presses operating globally, this technology has set a new industry benchmark. The technology delivers significant opportunities for energy savings and enables manufacturers to differentiate their tissue products thanks to the innovative, soft pressing element combined with the ability to adjust press load during operation,” says Kai Zhang, Senior Sales Manager, Tissue Business Area, Valmet China.

    The order was partly included in Valmet’s second quarter 2025 orders received and by majority in the fourth quarter 2025 orders received. The value of the order will not be disclosed. All five upgrades are expected to be operational during 2026, further strengthening Lee & Man’s position as a leading tissue producer in the region.

  • Toscotec starts-up PM5 tissue line for Saudi Paper Group in Saudi Arabia

    Toscotec starts-up PM5 tissue line for Saudi Paper Group in Saudi Arabia

    Dammam, Saudi Arabia – Toscotec is happy to announce the successful start-up of the PM5 tissue line at Saudi Paper Group’s facility. This turnkey project follows the supply of a complete AHEAD 2.2S line in 2022.

    This massive undertaking represents a complete turnkey project, encompassing everything from the advanced stock preparation system and detailed mill engineering, to the complete erection and final start-up assistance – underscoring the comprehensive nature of the partnership and the scale of the installation.

    The project

    The new line will cater to produce mainly facial tissue, but also towel, napkin, and toilet paper. The AHEAD 2.2L tissue machine has a sheet trim width of 5,600 mm, a maximum speed of 2,200 m/min, and an annual production capacity of over 60,000 tons. Designed for superior performance and energy efficiency, the tissue machine is equipped with TT NextPress innovative design shoe press, a state-of-the-art design TT SYD Steel Yankee Dryer, and high efficiency TT Hood.

    Toscotec’s scope of supply also includes two OPTIMA2600L slitter rewinders engineered to preserve bulk and softness while ensuring optimal winding performance, the stock preparation plant provided with two separate lines, plant electrification and controls including Toscotec’s TT Brain DCS. A tailor-made package with detailed mill engineering, erection, training, commissioning, and start-up assistance completes Toscotec’s turnkey supply.

    Stefano Raffaelli, Project Manager at Toscotec, says “It is a great pleasure to work alongside Saudi Paper Group as an established partner in the successful delivery of this project. The strong trust and collaboration between our companies were key to its success. For Toscotec, this event is particularly important as it helps to further consolidate our presence in the Saudi Arabian market. The expertise and commitment of the colleagues and partners involved in the erection and commissioning resulted in a truly high-quality job.”

    Mohamed Darwish, Group Operations Director of Saudi Paper says, “The PM5 project represents a major leap forward for Saudi Paper Group, and we are proud to partner with Toscotec on a truly state-of-the-art tissue mill design. This machine brings together the latest advancements in energy efficiency, process automation, operational reliability, safety, and product quality. PM5 is not just a new production line – it is a modern benchmark for future tissue mills, combining smart design, optimized water and fiber management, and world-class technology to support our long-term strategy of sustainable, high-performance manufacturing.”

  • Toscotec delivers major rebuild for Sofidel

    Toscotec delivers major rebuild for Sofidel

    Toscotec is pleased to announce the successful start-up of the PM1 tissue line at Sofidel Roanne’s mill in France.

    This move follows a major rebuild of the tissue machine, a modernization project designed to meet one of the Sofidel’s key objectives, energy savings. These efforts support the company’s long-term decarbonization and sustainability goals. Alessandro Mennucci, Toscotec’s Chief Executive Officer, states: “We are proud to partner with Sofidel again: this project follows the supply of two turnkey plants of 75,000 tons each in 2020 in Oklahoma – USA.”

    Davide Mainardi, Sofidel’s Chief Technical Officer, states: “Operations unfolded as intended. The revamping is aimed at improving production efficiency and reducing the plant’s environmental footprint, with an estimated annual reduction of approximately 1,200 tons of CO₂ emissions.”

    This comprehensive rebuild features a range of new sections across the tissue machine. Key technological installations in the dry sections include a new TT SYD Steel Yankee Dryer paired with the innovative TT NextPress shoe press. This combination optimizes dewatering to increase post-press dryness and preserve paper bulk, not only enhancing final product quality but also reducing energy consumption.

    The dry section’s upgrade also includes new hoods, a steam and condensate system, and an air system – featuring a TT Swing System, which dynamically adjusts settings to run with one or two burners, ensuring maximum efficiency and flexibility based on operating needs.

    To complement the project, Toscotec provides a new TT Headbox, suitable for working with the current twin wire configuration. This new component is key to improve softness and outcome of the final product. The reel section is also replaced with a complete hydraulic pope reel TT Reel L which is important to preserve and enhance the product quality. The machine also includes a new DCS system TT Brain: Toscotec’s advanced control system that optimizes tissue machine performance through automation, diagnostics, and seamless integration with mill operations.

    The project’s achievements mark a significant milestone in the ongoing partnership between the two companies, and reinforce Toscotec’s commitment to delivering tailored, high-quality, and reliable solutions for sustainable tissue production.

  • Orient Launches Premium Matte Black Colour Tissue

    Orient Launches Premium Matte Black Colour Tissue

    Orient Launches Premium Matte Black Colour Tissue. Expanding the Orient Colour Tissue Spectrum now in Matte Black.

    After the successful launch of our Red Colour Tissue, Orient excited to announce the successful manufacturing of Matte Black Tissue a bold addition to our colour tissue portfolio. Designed with premium quality, smooth finish, and uniform shade consistency, this new variant reflects our commitment to innovation, precision, and customer-centric manufacturing.

    At every step, our goal remains simple  to deliver distinctive, high -quality tissues that help our clients stand out in the market. Orient thank our partners and clients for their continued trust as we continue to push the boundaries of colour and creativity in tissue manufacturing.