PAPER MARKET

Tag: Paper Machine Start-up

  • Yunda system enables first successful paper run at Jiangxi PM5

    Yunda system enables first successful paper run at Jiangxi PM5

    The PM5 specialty paper project of Jiangxi Zhenguan Eco-Degradable New Materials Co., Ltd. (hereinafter referred to as Jiangxi Zhenguan) was successfully commissioned and achieved first paper on the reel.

    The project mainly produces glassine paper

    • Paper machine trim width: 3,420 mm
    • Design speed: 800 m/min

    Yunda supplied a one-stop stock preparation solution covering the entire process from raw material handling to approach flow. The main scope of supply included:

    • Softwood pulp handling system
    • Hardwood pulp handling system
    • Broke handling system
    • Approach flow system
    • Agitators and auxiliary equipment

    The successful commissioning of the PM4 specialty paper project with an annual capacity of 100,000 tons, Yunda once again partnered with Jiangxi Zhenguan to achieve the smooth start-up of PM5.

    During project execution, Yunda provided full-process, robust support; internally enforcing strict design standards and ensuring on-time delivery; externally strengthening on-site service and accelerating commissioning.

    The project was delivered efficiently, helping Jiangxi Zhenguan optimize costs and further consolidate its green, low-carbon, and sustainable development strategy.

    The successful commissioning of PM5 marks another important milestone in the deepened cooperation between the two parties. The new production line will further expand collaboration and inject continuous momentum into industrial synergy and high-quality industry development.

    Yunda will continue to support Jiangxi Zhenguan’s green capacity upgrades with reliable, efficient, and energy-saving equipment.

  • Mondi, Voith start recycled containerboard machine at Duino

    Mondi, Voith start recycled containerboard machine at Duino

    The scope of supply by Voith includes a tailor-made package ranging from stock preparation to winder section, as well as service agreements and a clothing package. Once fully ramped up, the paper machine will produce 420,000 tons of high-quality recycled containerboard.

    Full-line supplier Voith has supported Mondi to start up its state-of-the-art recycled containerboard paper machine in Duino, Italy, on schedule. Mondi is a global leader in the production of sustainable packaging and paper. Once fully ramped up, the machine will produce 420,000 tons of high-quality recycled containerboard annually. The mill’s product portfolio includes waste-based fluting, starting with 80 gsm, testliner from 90 gsm upwards, and paper reels from 0.95 m to 3.35 m on Mondi’s widest recycled paper machine. 

    Voith delivered a customized solution comprising a BlueLine stock preparation system, the conversion of the existing machine into an efficient XcelLine paper machine, as well as service agreements and a clothing package. The project also included the rebuild of the existing winders for processing containerboard.

    The customized package covers the entire process from stock preparation to the winder. The Voith solution optimizes resource utilization through highly efficient production. The BlueLine stock preparation system enables consistent, high stock quality with optimized fiber yield and low energy consumption. An IntensaPulper with a TwinPulp detrashing system ensures efficient stock pulping. Another highlight is Voith’s InfiltraDisc filter for optimum drainage. 

    The paper machine has been equipped with state-of-the-art technologies, including a MasterJet Pro headbox, a proven DuoFormer CBv shoe-blade former, a DuoCentri NipcoFlex press, a SpeedSizer AT for uniform film application, and a MasterReel for high-performance winding. The rebuild of the existing VariTop winder significantly increases the efficiency and productivity of the entire line.

    In addition to a service and clothing package, Voith supplied and installed OnControl automation technology (DCS & MCS) for controlling and visualizing the production processes. Furthermore, the OnQuality quality control system (QCS) including ModuleJet, ModuleSteam, and ModulePro actuators and scanners for basis weight and moisture, as well as the OnView information system, were installed. These optimize product quality and stabilize the production process. 

    The successful project collaboration demonstrates Voith’s expertise and reliability as a full-line supplier in the industry and, together with Mondi, stands for efficient and sustainable paper production.

  • Toscotec starts-up PM5 tissue line for Saudi Paper Group in Saudi Arabia

    Toscotec starts-up PM5 tissue line for Saudi Paper Group in Saudi Arabia

    Dammam, Saudi Arabia – Toscotec is happy to announce the successful start-up of the PM5 tissue line at Saudi Paper Group’s facility. This turnkey project follows the supply of a complete AHEAD 2.2S line in 2022.

    This massive undertaking represents a complete turnkey project, encompassing everything from the advanced stock preparation system and detailed mill engineering, to the complete erection and final start-up assistance – underscoring the comprehensive nature of the partnership and the scale of the installation.

    The project

    The new line will cater to produce mainly facial tissue, but also towel, napkin, and toilet paper. The AHEAD 2.2L tissue machine has a sheet trim width of 5,600 mm, a maximum speed of 2,200 m/min, and an annual production capacity of over 60,000 tons. Designed for superior performance and energy efficiency, the tissue machine is equipped with TT NextPress innovative design shoe press, a state-of-the-art design TT SYD Steel Yankee Dryer, and high efficiency TT Hood.

    Toscotec’s scope of supply also includes two OPTIMA2600L slitter rewinders engineered to preserve bulk and softness while ensuring optimal winding performance, the stock preparation plant provided with two separate lines, plant electrification and controls including Toscotec’s TT Brain DCS. A tailor-made package with detailed mill engineering, erection, training, commissioning, and start-up assistance completes Toscotec’s turnkey supply.

    Stefano Raffaelli, Project Manager at Toscotec, says “It is a great pleasure to work alongside Saudi Paper Group as an established partner in the successful delivery of this project. The strong trust and collaboration between our companies were key to its success. For Toscotec, this event is particularly important as it helps to further consolidate our presence in the Saudi Arabian market. The expertise and commitment of the colleagues and partners involved in the erection and commissioning resulted in a truly high-quality job.”

    Mohamed Darwish, Group Operations Director of Saudi Paper says, “The PM5 project represents a major leap forward for Saudi Paper Group, and we are proud to partner with Toscotec on a truly state-of-the-art tissue mill design. This machine brings together the latest advancements in energy efficiency, process automation, operational reliability, safety, and product quality. PM5 is not just a new production line – it is a modern benchmark for future tissue mills, combining smart design, optimized water and fiber management, and world-class technology to support our long-term strategy of sustainable, high-performance manufacturing.”