Author: Paper Market

  • COVERIS launches new sustainable HOT-TO-GO Packs to support food-on-the move growth

    COVERIS launches new sustainable HOT-TO-GO Packs to support food-on-the move growth

    Leading sustainable packaging company Coveris, has launched an innovative new range of fibre based hot-to-go packs, targeting growing demands for hot eats, as well as reducing waste through their recyclable ‘heat in pack, eat in pack’ offer. 

    The UK food-to-go sector is now bigger than ever, and it’s about to get even hotter. Bouncing back from the slump of COVID-19 which drove a 66% year-on-year drop in sales, when the UK was six weeks into its first lockdown [MealTrak], volumes were up 20.8% last year (Kantar), and according to IGD, the UK food-to-go market is now set to reach £29.1bn by 2028. 

    Driven by consumer trends towards food-to-go premiumisation, experimentation, convenience, increased missions and a greater need for value, the hot-eat segment presents one of the biggest opportunities for food-to-go, with retailers like Pret a Manger, Greggs and Morrisons having all invested heavily in hot infrastructure.  

    Supporting these consumer trends alongside market demands for sustainability, efficiency and waste reduction, Coveris’ HEAT packs utilise an innovative fibre-composite, dual-ovenable printed board to enable hot-to-go products like pastries, wraps, potato wedges, goujons, pastas and pizzas to be cooked in-pack, merchandised in-pack, and then eaten in-pack as a hot-hold solution. 

    Delivering a simpler, faster, no-touch process instore, the new packs provide an unrivalled convenience solution for both retailer and consumer. Aligning with Coveris’ vision of No Waste, the recyclable HEAT packs support waste reduction targets with advanced heat retention and protection to provide a fully-enclosed fold-up board solution, with no requirement for additional wrapping. 

    Having recently launched the innovative new snack packs for Rollover chicken nuggets and jalapeño cheese poppers, packs are currently available at hot-food counters in convenience retail and forecourts nationwide. 

    Commenting on Coveris’ new range, Paul Robertson, Food-on-the-move Sales Director said “HEAT is a game-changer for the food-to-go sector. Providing the packaging of the future, our hot-to-go packs allows for a whole new category of products to be made available to consumers in a sustainable, convenient and added-value way. Enabling the food-to-go fixture to also be extended beyond traditional lunch time occasions to support increased breakfast and dinner offerings also provide endless opportunities for NPD within the category.” 

  • Valmet to supply a high-capacity winder to Wuzhou Special Paper in China

    Valmet to supply a high-capacity winder to Wuzhou Special Paper in China

    Valmet is to supply an OptiWin Drum two-drum base winder to Wuzhou Special Paper’s paper machine PM 19 in China. The main target of the investment is to have one winder to handle the high quality and capacity targets of the high-speed paper machine. The winder includes Valmet Perforating Splicer, a new innovation to support the fast parent roll change. The start-up of the winder is scheduled for 2025.

    The order is included in Valmet’s orders received of the second quarter 2024. The value of the order will not be disclosed.

    “Valmet winders are equipped with technologies necessary for high-speed printing paper machines. Also, the collaboration between Valmet and Wuzhou has been good in the past years: Valmet has actively participated in Wuzhou’s projects and always tried to respond to our needs. We are willing to take this opportunity to establish a long-term cooperation,” says Zhang Yanchen, Deputy General Manager, Wuzhou Special Paper.

    “Wuzhou Special Paper was searching for a supplier capable of providing a single winder solution. Our OptiWin Drum two-drum base winder together with the new Valmet Perforating Splicer solution helps them reach their long-term investment targets,” says Ze Fan, Vice President, Capital Sales, China, Valmet.

    Delivery’s technical information

    Valmet’s delivery will include an OptiWin Drum two-drum base winder with automatic functions such as set change with core and tail gluing and slitter positioning. To meet the high-capacity targets reliably with only one winder, it is additionally equipped with Valmet Perforating Splicer which will improve capacity with fast parent roll change. The delivery will include spare parts packages and Valmet Industrial Internet solutions with connectivity.

    The winder will handle parent rolls with a width of 8,210 mm at a design speed of 3,000 m/min and a daily design capacity of 830 tonnes. The PM 19 produces uncoated woodfree grades with a design basis weight from 55 to 100 g/m2.

    About Wuzhou Special Paper Group

    Founded in 2008, Wuzhou Special Paper Group Co., Ltd. located in Quzhou City, China, is mainly engaged in the R&D, production and sales of special paper. The offering includes food wrapping paper, glassine paper, tracing paper, transfer printing paper and special fine paper. The company is one of China’s largest manufacturers of glassine paper and tracing paper.

  • ANDRITZ to supply world’s largest lignin production system to Södra pulp mill in Sweden

    ANDRITZ to supply world’s largest lignin production system to Södra pulp mill in Sweden

    Swedish forest industry group Södra has selected international technology group ANDRITZ to supply a complete solution for kraft lignin production to its Mönsterås pulp mill in Sweden.

    This major investment marks Södra’s entry into the lignin market as part of its strategy to make the most of the wood used in pulp production. This will be the first commercial kraft lignin plant in Sweden and the largest in the world.

    Kraft lignin is a by-product of pulp production for paper. Today it is used in pulp mills to generate energy. However, it can also be used as a renewable resource to replace fossil-based materials in the chemical industry or form the basis for new biofuels.

    “This investment means a lot for Södra and for our kraft pulp mill in Mönsterås. We will make more out of every tree and strengthen our profitability. This is a big investment for Södra and the green transition,” says Karin Dernegård, Mill Manager at Södra Cell Mönsterås. 

    ANDRITZ will supply a system to recover the lignin contained in the black liquor from the pulping process, making it available to Södra as a saleable product. The scope of supply will also include supporting systems that improve the mill’s environmental performance and ensure full integration of lignin recovery into the existing operations.

    The system will be based on the innovative ANDRITZ LignaRecTM lignin recovery process. The lignin drying section, equipped with flash dryer technology, will further process the kraft lignin, ensuring a top-quality product. The integration of the LignaRec process into the Mönsterås pulp mill will be completed by the installation of an ANDRITZ SulfoLoopTM sulfuric acid plant. This plant enables the closure of the sulfur loop, avoiding the purge of sulfate streams even after lignin recovery is implemented.

    Lignin and sulfur recovery solutions are part of ANDRITZ’s CircleToZero initiative, which aims to maximize the use of side streams in pulp mills, laying the foundation for zero emissions and zero waste production. With the new order, Södra continues its collaboration with ANDRITZ on the reuse of side streams. The company already operates an ANDRITZ KraftanolTM biomethanol plant at its Mönsterås mill. This plant is the first of its kind in the world to convert by-products of pulp production into purified biomethanol.

    “We are very pleased that Södra has once again placed its trust in us to implement a first-of-its-kind solution that supports the green transition and at the same time opens up new business opportunities,” says Joachim Schönbeck, President and CEO of ANDRITZ.

    Södra’s lignin production plant is scheduled to start up in 2027 and is enabled through the Swedish Energy Agency and The Industrial Leap via NextGenerationEU.

  • Paper & Tissue Expo Istanbul 2025! Connecting Exhibitors and Visitors from Turkiye, Eastern Europe, CIS, the Middle East, Asia and North Africa.

    Paper & Tissue Expo Istanbul 2025! Connecting Exhibitors and Visitors from Turkiye, Eastern Europe, CIS, the Middle East, Asia and North Africa.

    The Premier International Paper & Tissue Expo Istanbul, Turkiye, 2025;

    We are delighted to announce that Paper & Tissue Expo Istanbul will be held on 26 – 27 – 28th of May, 2025 at the ICC – Istanbul Congress Centre.

    Paper and Tissue Expo Istanbul is the Premier International Trade Fair for the Paper and Tissue Industry in Turkiye.

    This will be a very special event, an exciting new project that convenes business and investors from various paper and tissue enterprises and institutions of all sizes, both national and international.

    In a three-day exchange, Paper & Tissue Expo Istanbul 2025 will help foster proactive business to business solutions through a process of qualified B2B matchmaking.

    We eagerly look forward to bringing the paper and tissue sector together in Istanbul to help create long-lasting opportunities for networking, collaboration and growth. 

    Paper & Tissue Expo Istanbul 2025, where exhibitors and visitors can view the latest market innovations and discover new products and services.

    Participants will have access to international and domestic companies and so can develop relations with suppliers and manufacturers in Europe and Asia. It will unite industry leaders with their global experience and wealth of knowledge. Explore a diverse array of exhibitor booths showcasing the latest machinery, raw materials, and sustainable solutions driving the future of paper and tissue production. 

    The aim is to host many industry professionals from as many different countries as possible, showcasing their products and services to thousands of like-minded people from Turkiye, Europe, CIS countries, Asia, Russia, the Middle East and North Africa.

    Why Istanbul?

    ISTANBUL: The regional trade and logistic hub between Europe and Asia.

    Istanbul has a unique position at the crossroads of civilization, where East meets West, it remains one of the world’s greatest and most visited cities.

    Istanbul remains a critical point for trade and commerce. Its position has made it a key hub for trade, business, and cultural exchange for centuries.

    Paper & Tissue Expo Istanbul 2025 presents a unique opportunity to meet with customers who offer a wide range of market opportunities in Turkiye and neighbouring countries.

    The Paper Sector in Turkiye;

    Paper and tissue industries in Turkiye have witnessed remarkable growth over the years, firmly establishing itself as a leading player in an ever challenging worldwide market. Paper & Tissue Expo Istanbul stands as the epicentre for visionaries and industry leaders alike, united in their dedication to cutting-edge technology that revolutionizes paper production.

    Turkiye offers a tremendous range of opportunities in the paper and tissue sector with its vast production capabilities and export potential. In terms of export markets, Turkiye has successfully expanded its reach to many countries throughout the world.

    This international presence has contributed significantly to Turkiye’s economic growth and strengthened its position in the global market. 

    Turkiye’s tissue industry boasts impressive figures in production capability and has become a catalyst for substantial growth within Europe and the Middle East. The combined manufacturing capabilities of these companies well exceeds several million tons per year, meeting both domestic demand and satisfying international customers.

    The corrugated board sector in Turkiye has a highly competitive position in terms of production technology and as such, Turkiye now has the 6th largest production capacity in the world.

    Turkiye boasts a thriving hygiene and non-woven industry. The tissue and hygiene paper market is experiencing an incredible surge in demand, with an increasing need for tissue paper being a key factor driving market growth. Tissue paper is an indispensable part of hygiene practice. The rapid growth of the personal care industry provides ample opportunities for wipe manufacturers to innovate their product offerings and packaging.

    In the vibrant heart of Istanbul, where innovation is of great importance, awaits an unparalleled event. At the esteemed ICC – Istanbul Congress Centre, we invite you to join the foremost gathering dedicated to the paper and tissue industry at Paper and Tissue Expo Istanbul.

    We look forward to welcoming you to Istanbul from the 26th to 28th of May, 2025.  

    Please contact us at info@paperandtissueexpo.com or call on +90 507 857 74 57 to secure your space. For more information about Paper & Tissue Expo Istanbul 2025, visit our website www.paperandtissueexpo.com and social media accounts.

  • Kelva : The inventor of industrial web cleaning

    Kelva : The inventor of industrial web cleaning

    Manufacturer of web cleaning equipment and having more than 50 years experience with industrial dust removal in reel-to-reel and sheet-fed production processes.

    Interview with Mr.Dhwanil Mehta, Area Sales Manager – Asia & MEA markets

    Paper Market : Could we know more about Kelva?

    Dhwanil Mehta : KELVA is very familiar industry brand name as far as web cleaning is concerned. Over the past five decades, KELVA has established itself as inventor and pioneer of web cleaning technology in this global market.

    KELVA is the world’s leading supplier of web and sheet cleaning solutions for the treatment and converting of material such as paper, corrugated board, fabric, non-woven, film or glass, removing smallest particles, dust, fibers and other foreign matter without affecting the production processes.

    PM : What are your company’s principles & Values?

    DM : KELVA as a company belongs to the parent organisation – Chromos Group AG, a Switzerland based 75-year-old family-owned company. A strong value system is inculcated in the foundation of Chromos Group and in our Charter of Cooperation, we set out in nine values how we want to shape our cooperation together.

    These values are – Trust, Respect, Team spirit, Openness, Commitment, Professionalism, Listen, Joy of learning and Fun. Here, I want to particularly highlight the value of ‘Listening’. It is not only about listening to our employees, but we do also listen to our customers very carefully, consider their feedback and act positively to become a more sensitive and customer centric solutions provider.

    PM : What are all the equipment manufactured by Kelva?

    DM : KELVA manufactures contact type web cleaning system, non-contact type web cleaning system, pneumatic diaphragm pumps, brakes and tension control systems.

    “KELVA systems are working at ITC Ltd., Westcoast Paper Mills, Gayatrishakti Paper & Board, Sattur Sri Venkateswara Paper, Stora Enso and Irwin Tissue to name a few from paper industry”

    PM : What is web cleaning and why it is required for a paper mill?

    DM : Various kinds of dust and dirt can settle on paper surfaces during production processes. They might seem insignificant, but in industrial environments, dust, debris, and other contaminants can have a significant impact on product quality, process efficiency, and even the health of operators. Industrial web cleaning is a crucial solution for handling these challenges.

    Paper mills gain a lot of benefits when installing an industrial web cleaning systems: improved product quality, reduced maintenance intervals, environmental advantages, and finally important cost savings.

    PM : What is a non-contact cleaner and how does it work ?

    DM : A KELVA non-contact web cleaning system comprises of a web cleaner head with integrated antistatic equipment, filter/ fan unit and connecting duct system. Unique design of the KELVA non-contact web cleaner allows the system to clean both sides of the web simultaneously. The cleaner neutralizes the static charge and breaks down the boundary air layer, which holds the contamination to the surface of the substrate. A combination of pressure air and vacuum creates micro-vibrations on the surface of the web loosening and removing the contamination.

    The debris is extracted from the cleaning head and collected in the filter fan unit, which cleans and re-circulates the air for a very energy efficient solution.

    “Continual product improvement is the key to succeed for any business and we dedicate a lot of engineering work and efforts in optimising the existing designs”

    PM : These cleaners can be manually operated or automatic and does it require skilled persons to operate?

    DM : A few of the cleaners, for smaller web width size up to 450mm, are usually operated manually but the medium and wider web width size cleaners, from 500mm up to 10.00m, are operated automatically. All our cleaners and systems can be integrated with main machine controls and its functions can be fully synchronised with machine operation.

    We believe in keeping the system simple and it doesn’t require any specific technical knowledge or training to operate. The systems work on basic pneumatic and electrical connections and hands on industrial workforce can easily use and maintain our systems.

    PM : Could we clean low tension webs by your cleaners without any technical complications?

    DM : Certainly! While discussing about paper industry and low tension webs, we can’t omit tissue paper manufacturing and converting companies. Tissue paper, starting from 12 GSM, is very fragile to handle due to its lower tension range and yet, it releases a lot of fluff and loose fibres from its surface so, web cleaning is extremely important within tissue paper production environments.

    We have done some successful projects for tissue paper related applications and even other low tension web materials. We have specific cleaner model to handle low tension webs running at high speeds on the machines and then, we control air flows in such a way during commissioning to balance the web.

    PM : What is the solution for wide width web cleaning and any special design by Kelva?

    DM : KELVA has solutions for wide web widths up to 10m for cleaning requirements. At design level, we engineer the system in such a way that it can distribute airflow uniformly throughout the web width and efficient dust extraction is achieved consistently during the production. It is the right combination of cleaner head design, straightness and evenness in profile manufacturing and adequate capacity of fan-filter unit that delivers desired results for such wide material widths.

    PM : Where is your production facility located?

    DM : We have state of the art manufacturing facility at our headquarter company location at Dielsdorf, Switzerland which is in the outskirts of Zurich. Other than this, we also have further manufacturing units in Germany and Netherlands and a warehouse in Augsburg, Germany. From all these European locations, we produce our standard and customised systems to cater to the needs and orders of our worldwide customers.

    Outside Europe, I work as a KELVA employee, stationed at Ahmedabad in India and responsible for all Asia, Middle East and Africa markets. As far as our business channel partners are concerned, we have a strong distribution network in all leading industrial nations around the world. We are happy to mention that some of our distributors are associated with KELVA products for last two decades and have been successfully promoting, selling and growing KELVA business in their market regions.

    PM : May we know about your environment management policies?

    DM : As any other corporate company and to meet the need of an hour, we are equally responsible to preserve and protect the environment through our products and practices.

    Our new design of the systems is energy efficient, and it requires minimal power and air consumption to restrict additional energy loading on our customers. Since, many of our projects are retrofit jobs on existing machines, we must consider this point cautiously and responsibly. Secondly, the dust that we extract from the running material during the processes, we collect it into an enclosed bucket or tray which is a part of the fan-filter unit of our system. We do not release the dust out into the environment and thus, we try to keep workspace as well as overall environment cleaner. Our systems also ensure lower noise levels and decreased use of chemicals during production processes.

    PM : How important is the QA for an equipment manufacturing company and how do you assure the quality consistency of your products?

    DM : Quality of a product, is probably, the only factor which keeps an equipment manufacturer alive in the market at any given time. Through stringent quality checks on our inward material supply and outward finished products, KELVA has been getting repeat orders from its customers – OEMs and End users and winning their trust over all these years to attain leadership position in the market.

    Putting small and big system installations together, KELVA’s current tally is around 7500 working systems globally and such milestone for a company can only be achieved by delivering finest quality products consistently over the years.

    PM : How is the export market for your Indian branch and how best is Kelva in quality & other terms compared to other manufacturers?

    DM : KELVA has its complete manufacturing operations in Europe and the systems are supplied worldwide from here. Even for India market, we supply all the systems of European origin. Since, majority of our business is export oriented, the product quality has to mandatorily be of world class standard. We have a philosophy of maintaining our own standards so, I can’t comment on other manufacturers. We all are a part of this open market, and we leave the decision of choosing the right products to our customers.

    PM : What about your after-sales-service network in India and neighboring countries?

    DM : It’s not only India and its neighbouring countries but anywhere in the world, we deliver services through our experienced service supervisors. It is also our distributors and agents who have trained workforce for KELVA products so, our decentralised service support is always close to the customers and can act fast.

    PM : Challenges you are facing in Indian Market?

    DM : Challenges and competition are inevitable in any market for any business and we, at KELVA, are no exception. The foremost challenge for a company is to understand market dynamics and its product acceptability while venturing into a specific country or an unexplored market. KELVA has been around in Indian market since last 15 years and it’s been a journey of a lot of concept selling, product promotion and similar marketing activities to expand coverage and reaching out to maximum users. Investment justification for the users/investors has remained the biggest barrier for KELVA however, through the product quality and its niche purpose and with increasing quality awareness, we are growing steadily in India year-on-year.

    PM : Being a part of Paper industry, how do you see paper sustainability and how to make the same more sustainable in India?

    DM : To answer this question, may be, I am not the right person as long as internal paper mills practices and processes are concerned. However, as capital equipment supplier to the industry, I can comment that more energy efficient products, longer shelf lives and very less maintenance cost with minimal human intervention would be some of the key factors towards sustainable paper making in future.

    PM : How do you look at the growth & future of Indian paper industry?

    DM : I have been witnessing Indian Paper Industry since 2006 which has been growing ever since. The growth pattern is of course, cyclic and it is segment oriented but in general, paper board, tissue, kraft and specialty paper volumes tend to show upward trends in the years to come.

     

  • Sappi Europe strengthens its portfolio with the introduction of Algro Volume, a one side coated premium paperboard

    Sappi Europe strengthens its portfolio with the introduction of Algro Volume, a one side coated premium paperboard

    With its silky top surface, enhanced stiffness, boosted bulk, bright white finish, and outstanding printing and finishing properties, Algro Volume combines strength, functionality and printability, all in a single package.

    Sappi Europe, a leading producer of packaging, speciality and graphic papers, is pleased to announce the launch of Algro Volume, the latest addition to Sappi’s Algro paperboard family. Produced at Sappi Europe’s Maastricht Mill, The Netherlands, Algro Volume is a premium paperboard, ideal for demanding and durable packaging and graphic solutions.

    Director of Packaging & Dye Sublimation Luis Mata emphasizes the unlimited potential of the new product: “Algro Volume is an outstanding board that delivers against every challenge, expertly designed to fulfill the rigorous physical demands typically reserved for solid bleached boards (SBB). The multiform base composition optimises stiffness and bulk, and together with Sappi’s unrivalled coating capability ensures exceptional printing and finishing performance for your applications.”

    Versatile and resilient, Algro Volume carries all the compliance features you would expect, including odour neutrality, purity of toy safety (heavy metal content), and suitability for direct food contact as per BfR XXXVI, FDA, and Austrian food legislation. Made of 100% virgin fibres, it is fully recyclable and can be supplied as FSC Mix Credit (FSC™-C015022) or 100% PEFC (PEFC/07-32-76) certified upon request.

    Available in both sheets and reels, Algro Volume is ideal for premium packaging and demanding graphic applications. It supports a variety of finishing techniques, including embossing, varnishing, and foil lamination. End uses include promotional material, covers, cards, tags and tickets, and packaging for pharmaceutical, confectionary, food and beverage, as well as beauty and personal care products.

    Algro Volume is available in multiple grammages ranging from 220g/m² to 380g/m² and is suitable for offset, flexo and screen printing processes.

  • Parason Machinery, The Desarda Group : Parason’s footprint extends across 70 countries worldwide, a testament to Dr. Desarda’s commitment to excellence and innovation on the global stage

    Parason Machinery, The Desarda Group : Parason’s footprint extends across 70 countries worldwide, a testament to Dr. Desarda’s commitment to excellence and innovation on the global stage

    Interview with Dr. Shekhar Desarda , Chairman & Managing Director, Desarda Group

    Paper Market : Could we know more about Parason Machinery?

    Shekhar Desarda: Parason Machinery stands as a distinguished leader in the global paper and molded fiber industry, renowned for its cutting-edge manufacturing solutions. Our expertise not only encompasses the field of paper manufacturing but also extends seamlessly into the molded fiber sector.

    We specialize in providing comprehensive turnkey solutions tailored to the specific needs of paper mills and molded fiber products manufacturing plants. Our offerings encompass a full spectrum of services, including machinery supply, customized plant layout design, facility audits, modernization of existing installations, and the establishment of new manufacturing facilities.

    With a proud legacy spanning over five decades, Parason Machinery has consistently set benchmarks for quality, reliability, and innovation in our industry. Our unwavering commitment to excellence ensures that we serve as a trusted and dependable partner to our esteemed clients worldwide, driving their success and satisfaction through every facet of our operations.

    “Our manufacturing facilities in India boast state-of-the-art technology and production capabilities, enabling us to deliver machinery of unparalleled quality standards to our clients”

    PM : What are your mission, vision and culture?

    SD : At Parason Machinery, our core principles are centered on innovation, quality, and exceeding customer expectations. Our mission is anchored in providing innovative and cost-effective engineering solutions while fostering a culture of continuous improvement and proactive customer service.

    Our vision is to emerge as the preferred partner for the paper industry, leveraging technology to drive sustainability and eco-friendly practices. We envision a future where our cutting-edge technologies play a pivotal role in transforming the paper industry into a more sustainable sector.

    Our company culture is defined by teamwork, integrity, and a relentless pursuit of excellence. We prioritize collaboration and mutual respect among our employees, empowering them to contribute meaningfully towards our collective goals. We nurture a work environment that encourages innovation, learning, and personal growth, ensuring that our team remains motivated and aligned with our values.

    PM : What are all the equipment and machinery manufactured by Parason?

    SD : Parason Machinery manufactures a comprehensive range of equipment and machinery catering to various needs of the paper industry. Parason’s paper machine products include:

    Pulping system, Cleaning system, Screening System, Dispersion System, De-inking system, Thickening system, Refining system, Deflaking system, Agitators Reject handling equipment, Headbox section and PDT, Wire section, Press Section, Pre-Dryer Section, Size Press Section, Post Dryer Section, Calender Section, QCS, Pope Reel, Rewinder Section, And other necessary spare parts.

    Parason also manufactures Biodegradable Tableware Machinery for manufacturing biodegradable tableware and packaging materials, reflecting Parason’s commitment to sustainability.

    PM : Do you supply a complete range of machinery as a turnkey project for pulp and paper industry?

    SD : Absolutely! Parason has expertise in executing complete pulp mills, offering turnkey solutions to clients for projects of various scales. Our offerings cover a wide spectrum of needs within the paper industry, and molded fiber products. We offer the complete range of machinery for both, pulp and paper as well as molded fiber industry as a complete turnkey solution.

    PM : What is your premium and innovative product in pulp processing and why?

    SD : Parason takes pride in offering a cutting-edge range of products designed to revolutionize pulp processing, delivering unparalleled results. Among our premium and innovative offerings, the Parason Dispersion System and Parason Disc Filter stand out as game-changers in the industry.

    The Parason Dispersion System is engineered to achieve optimal fiber dispersion, effectively addressing impurities while enhancing the overall aesthetics and strength of paper products. By employing state-of-the-art dispersion technology, this system ensures superior performance, resulting in high-quality output.

    Similarly, the Parason Disc Filter is meticulously developed to facilitate effective pulp thickening across a wide range of flow applications. Designed for adaptability to higher feed consistencies, this filter supports operations involving variable grades of pulp and recycled paper. Its versatility and efficiency make it an indispensable asset for paper mills seeking to optimize their production processes.

    PM : What do you manufacture in the area of effluent treatments for pulp & paper mill?

    SD : At Parason, our journey is one of innovation, sustainability, and environmental stewardship. As pioneers in effluent treatment plants, anaerobic digesters with bio-CNG production, and municipal solid waste management, we are dedicated to forging a cleaner and greener future.

    Our Effluent Treatment Plant (ETP) solutions are designed to transform wastewater into a valuable resource while ensuring adherence to environmental standards. Through anaerobic digestion, we harness renewable energy and mitigate emissions from organic waste, producing BioCNG that contributes to a more sustainable energy landscape. 

    In municipal waste management, our solutions foster cleaner, safer, and more sustainable communities. We manufacture a range of essential equipment for effluent treatment, including the Rotary Drum Screw, Dissolved Air Flotation (DAF), Belt Filter Press, Sludge Screw Press, Fifty Filter – Micro Filtration Unit, and Spray Filter Fractioning Screen. These innovations underscore our commitment to addressing environmental challenges and creating lasting positive impacts on a global scale.

    “By focusing on technological advancements, customer-centric solutions, and operational excellence, we are confident in our ability to navigate the industry landscape and maintain our position as a leader in the market”

    PM : Could we know better about your Parason Maxi Shoe Press?

    SD : Parason Maxi Shoe Press is a technological marvel designed to elevate productivity while maintaining exceptional paper quality and reducing cost. It is crafted with a simple yet robust design and stands as a beacon of reliability in the industry. Its streamlined construction ensures seamless operation while delivering remarkable results that redefine the standards of paper production.

    Parason Maxi Shoe Press can achieve up to 5% higher dryness levels without compromising on paper quality, leading to improved efficiency and reduced energy consumption by up to 20% resulting in higher productivity. It offers many benefits including Higher Bulk and HCT, Enhanced Dryness, Uniform Dryness Profile, Easy Maintenance and Operation, and Higher Runnability.

    PM : Do you support in supplying of headboxes for high-speed operations of the paper machines?

    SD : At Parason Machinery, we cater to various machinery needs, including our specialized Hydraulic Headbox designed specifically for high-speed operations of paper machines. These headboxes are tailored for twin-wire forming applications and are available in configurations with or without a stabilization chamber.

    The stabilization chamber, if included, features a tube bank or turbulence generator situated between the chamber and the slice. Its primary function is to enhance the velocity profile of the cross-section, thereby optimizing the performance of the headbox. Whether with or without the stabilization chamber, our Hydraulic Headboxes are engineered to deliver precision and efficiency in paper manufacturing processes, ensuring high-quality output even at elevated operating speeds.

    PM : What about your automatic and robotic molded fiber forming machinery and its unique features?

    SD : The Parason automatic Forming machine stands out as an advanced and hybrid technological solution, boasting forming and in-mold drying stations equipped with a floating distribution type of pulp inlet system. This ensures the precise pouring of pulp onto the mold, resulting in uniform product formation across the platen.

    Complementing this innovation is the Parason 6-Axis Robot system, which revolutionizes manual labor by automating the picking and placing of parts from forming and hot press stations. This automated pick-and-place system enhances production efficiency, reduces handling rejections, and ensures accuracy, thanks to its close-loop feedback-based control system. Both the Forming Machine and the Six-Axis Robot system offer versatile applications tailored to meet specific industry needs. The Forming Machine features an advanced reciprocating forming system, customizable end effectors, and a dual drive for stable platen movement. On the other hand, the Six-Axis Robot system integrates seamlessly with the Forming Machine, offering high-speed transfer with servo-controlled mechanisms, precise axis movement, and robust safety features for operator peace of mind.

    “Investment in state-of-the-art testing facilities and ongoing training for our team underscores our commitment to upholding the highest quality standards”

    PM : How is the export market for your machinery?

    SD : The export market for Parason Machinery is robust and continues to show promising growth. Leveraging our decades of experience and expertise in providing cutting-edge solutions to the paper industry, we have successfully expanded our presence into approximately 70 countries worldwide.

    Our commitment to quality, innovation, and customer satisfaction has enabled us to establish strong partnerships and collaborations with clients across diverse regions. Thus giving Parason a strong clientele worldwide and a network of customers where we export our products.

    PM : What about your after-sales service network in supporting your customers?

    SD : At Parason, we prioritize providing exceptional after-sales service to our clients, ensuring that their machinery continues to deliver optimal performance long after installation. Our commitment to customer satisfaction is evident in our comprehensive support network, which spans across the globe. With manufacturing units strategically located in India and Brazil, we have established a solid foundation for efficient production and delivery of our machinery. Additionally, our international consultancy experts, stationed in key locations such as Germany, Europe, and the USA, are readily available to offer technical expertise and support to our clients worldwide.

    This extensive network enables us to provide timely delivery, seamless installation, and ongoing support services to our valued customers. Whether it‘s troubleshooting technical issues, conducting maintenance checks, or providing training to operators, our dedicated team ensures that our clients receive the assistance they need to maximize the performance and longevity of their Parason machinery.

    We take pride in the robustness and reliability of our machinery, but we also understand that effective after-sales support is essential for maintaining customer satisfaction and fostering long-term relationships. That‘s why at Parason, we go above and beyond to deliver a promising service experience, ensuring that our clients can rely on us every step of the way.

    PM : Can you share with us the Parason’s success story to be one of the leaders in the industry around 50 years?

    SD : Sure, Parason Machinery stands as a beacon of innovation and dedication in the global paper industry, tracing its journey back to 1977 when Dr. Champalal Desarda founded the company with a modest foundry. Armed with a Ph.D. in Metallurgy from BRNO University, Czechoslovakia, and specializing in High Chrome Steel Alloys, Dr. Desarda laid the foundation for what would become a remarkable success story spanning over 47 years.

    Under Dr. Desarda’s visionary leadership, Parason Group rapidly expanded its portfolio, introducing groundbreaking solutions to paper mills worldwide. From manufacturing Refiner Discs in its early days to venturing into Tri Disc Refiners, MDF&Maize Refiner Plates, Stock Preparation equipment, and beyond, Parason continually pushed boundaries. Parason’s commitment to excellence was exemplified in 1987 when Refiner Plates supplied by Parason were utilized by the Indian Defense Army for manufacturing weapons, showcasing the company’s quality and reliability.

    Throughout the years, Parason has not only diversified its offerings but also extended its reach globally. With manufacturing units in India and Brazil, the company serves clients in approximately 70 countries, offering turnkey solutions that redefine industry standards. Additionally, initiatives like the establishment of Dr. Desarda Public School in 2016 and the acquisition of Calpher Americas in 2019 underscore Parason’s commitment to social responsibility and global expansion.

    In recent years, Parason’s focus on sustainability and innovation has been particularly noteworthy. From venturing into Biodegradable Tableware Machinery to collaborating with ABB to scale up biodegradable packaging in India, the company has been at the forefront of environmentally conscious solutions. Furthermore, Parason started the journey into the Biogas Industry with custom manufacturing of Dewatering equipment demonstrating a forward-thinking approach to addressing global challenges. 

    With a team of international consultancy experts and a relentless pursuit of excellence, Parason Machinery continues to shape the future of the paper industry. Parason’s success story is not just one of technological advancement but also of a steadfast commitment to client success, innovation, and sustainable development on a global scale.

    PM : How do you describe your environment management policies?

    SD : At Parason Machinery, environmental sustainability is at the core of our operations. We uphold stringent environmental management policies that focus on reducing our ecological impact and championing responsible manufacturing practices.

    Our commitment to environmental stewardship is reflected in our choice of materials and processes, where we prioritize the use of eco-friendly alternatives. We continuously work towards minimizing waste generation and emissions across all facets of our operations, seeking innovative solutions to further enhance our sustainability practices.

    Through these initiatives, we aim not only to meet regulatory standards but also to contribute positively towards a greener, more sustainable future for our industry and the communities we serve. 

    PM : Being a part of paper industry, how do you see paper sustainability and how to make the same more sustainable in India?

    SD : As a member of the paper industry, I view paper sustainability as a critical priority for both environmental conservation and the long-term viability of the industry. In India, there are several avenues through which we can enhance the sustainability of paper production and usage like, Promoting Recycling, Adopting Sustainable Practices, Investing in Cleaner Production Technologies, Utilizing Alternative Fibers, Embracing the principles of a circular economy involves designing products for recyclability, minimizing waste generation, and maximizing the reuse of resources. Educating consumers about the environmental benefits of choosing recycled and sustainably sourced paper products.

    Collaboration among industry stakeholders, government agencies, and environmental organizations is crucial for driving these initiatives forward and achieving meaningful progress toward a more sustainable paper industry in India. By prioritizing sustainability at every stage of the paper production lifecycle, we can ensure a greener and more environmentally responsible future for the industry.

    PM : How do you look at the growth of Indian paper industry and its future?

    SD : The growth trajectory of the Indian paper industry is indeed promising, fuelled by various factors that position it for continued expansion in the future.

    The increasing literacy rates, growing urbanization, and expanding middle-class population in India are driving the demand for paper products, including packaging, printing, and hygiene products. This sustained demand is expected to propel the growth of the industry in the coming years.

    Government initiatives like Make in India, Digital India, and Swachh Bharat Abhiyan are creating favorable conditions for the paper industry. Policies promoting domestic manufacturing, digitalization, and sustainable practices are likely to stimulate investment and innovation within the sector.

    The Indian paper industry is diversifying its product portfolio to cater to emerging market trends and consumer preferences. This includes the production of specialty papers, packaging solutions, and value-added products like biodegradable materials, which offer new growth opportunities and contribute to the industry’s resilience. Integration with global markets through exports and collaborations with international players is opening up avenues for growth and knowledge exchange. Leveraging global expertise and best practices can further enhance the competitiveness and sustainability of the Indian paper industry on the global stage.

    Overall, the Indian paper industry is poised for continued growth and evolution, driven by factors like rising demand, government support, sustainability initiatives, technological advancements, diversification, and global integration. By embracing these opportunities and challenges, the industry can chart a path towards a prosperous and sustainable future.

    “We are committed to maintaining a healthy environment across all our facilities and we have transformed over 10 acres of MIDC land into a lush garden, planting over 1000 trees to enhance green spaces and promote biodiversity”

     

  • Södra to become the largest producer of kraft lignin in the world

    Södra to become the largest producer of kraft lignin in the world

    As a step in the strategy of getting more out of every tree, Södra is now establishing a new business to become a world leader in the production of kraft lignin. Södra’s production facility will be the first commercial facility in Sweden and the largest of its kind in the world. This is an investment of over two billion SEK and expected to be in operation in 2027. 

    Kraft lignin can replace fossil materials in, among other things, glue, batteries, rubber, composites and form the basis for new biofuels and biostimulators. The market and demand for replacements for fossil chemicals are increasing and Södra has for some time been exploring the opportunities on the market, had dialogue with potential customers and signed offtake agreements for a significant part of the production volumes. There is good possibility for kraft lignin production both to contribute to the green transition and the profitability of the forest estate. 

    ”The forest is being called on for many things as society seeks to replace fossil-based materials. To succeed in that transition, sustainability and profitability need to go hand in hand and Södra’s kraft lignin investment is a good example of that. We will make more out of every tree and strengthen our profitability. This is a big investment for Södra and the green transition,” says Lotta Lyrå, CEO of Södra. 

    Today, lignin is used for generating energy, but the refining process Södra is investing in will make more use of the raw material as a product. This is in line with Södra’s strategy to make more of each tree and create more value for the forest estate.

    ”Innovation is a necessary and important part of our business to ensure our competitiveness today and in the future. We are constantly working to create the most possible value from each tree, both with today’s processes and through new opportunities. Within Södra’s strategy, we see several future energy and chemical products with great potential as alternatives to fossil-based materials in society, of which kraft lignin is one,” says Catrin Gustavsson, Executive Vice President at Södra Innovation. 

    ”With kraft lignin in our product portfolio, we are strengthening our position as a supplier of sustainable alternatives. Södra has seen potential in kraft lignin production for a long time. Now that we see growing market interest, we can offer a product that contributes to the green transition,” says Johannes Bogren, Vice President, Södra Bioproducts. 

    Södra’s new facility will have the largest capacity for kraft lignin production in the world. Production is planned to start in 2027 and is enabled through the Swedish Energy Agency and The Industrial Leap.

    What is lignin

    Lignin is the component of the forest raw material that holds the fibres together and ensures that trees are strong and stable. In separated form, lignin is a brown powder. In chemical language, lignin is a biopolymer comprising a series of interconnected aromatic compounds. Södra has for many years collaborated with, and supported, research on lignin and has extensive knowledge about lignin and the opportunities it brings. 

    In the pulp cooking phase, lignin is released so that the fibres can be released and become pulp or dissolving pulp. This means that large amounts of lignin are created at the mills and that part of the lignin can be separated and become a product. Today, lignin generates steam and electricity to operate the mills, of which a surplus is sold to the public power grid. 

    What is ”Industriklivet” (Industrial Leap)

    The Swedish Parliament has adopted the climate goal that Sweden should reach net zero emissions of greenhouse gases into the atmosphere by 2045, and then achieve negative emissions. Large and complex technological leaps by several industries will be needed to achieve this. To support the transition, the Government has decided on a long-term investment approach called Industriklivet (Industrial Leap).

    Since 2021, Industriklivet has been part of the green transition to a climate-smart society after the COVID-19 pandemic and is part of the EU’s Recovery and Resilience Facility (RRF). RRF is an element of Next Generation EU that, among other things, will contribute to a more environmentally friendly EU, better adapted to current and future challenges.

     

  • Find your packaging zen: Mondi’s ProVantage SmartKraft brings peace of mind to packaging decisions

    Find your packaging zen: Mondi’s ProVantage SmartKraft brings peace of mind to packaging decisions

    • Mondi introduces ProVantage SmartKraft Brown and White, an innovative blend of fresh and recycled fibres, setting new standards in sustainability and performance.
    • These two containerboard grades offer exceptional strength, enhanced runnability, and the necessary printability to cater to diverse packaging needs while championing environmental responsibility.

    Amidst the daily whirlwind of business, achieving balance can be truly gratifying. Mondi’s Containerboard team is today launching a campaign to help customers achieve just that. Introducing ProVantage SmartKraft Brown and White — offering a harmonious packaging solution that brings peace of mind. No more compromises; these two containerboard paper grades strike the ideal balance between sustainability, strength, and printability, providing the tranquillity needed in packaging decisions.

    The papers are made of 100% fresh fibre on the top and 100% recycled fibre underneath (two ply solution), making them the perfect blend of sustainability, strength, cost efficiency and printability. Like all Mondi Containerboard papers, they are 100% recyclable and made from 100% responsibly sourced raw materials.

    ProVantage SmartKraft grades combine fresh and recycled fibres and are available in both brown and white variations, aiming to minimise environmental impact while maintaining high standards of quality and strength. These containerboard paper grades are ideally suited to the needs of e-commerce, retail and fast-moving consumer goods packaging, by using responsibly sourced raw materials.

    The timing of the campaign could not be better as we are currently executing a €95 million upgrade of Mondi Świecie’s containerboard mill in Poland, to serve customers even more efficiently with shortened lead times and further grammage options. Our customers need high performance, sustainable paper and packaging solutions and we can offer this with our extended  range of ProVantage containerboard papers – Gijs Huisman, Mondi Sales Director Containerboard.

    Find your packaging zen: Mondi's ProVantage SmartKraft brings peace of mind to packaging decisions

  • World’s first fully electric tissue machine announced by Toscotec and Fortissue

    World’s first fully electric tissue machine announced by Toscotec and Fortissue

    Portuguese tissue manufacturer Fortissue is partnering with Toscotec for a groundbreaking project on PM1 at its facility in Viana do Castelo, Northern Portugal.

    The Toscotec-supplied AHEAD line started up in 2015 (PM1) will be upgraded by Toscotec to become the first tissue machine in the world to operate at 2,000 m/min entirely on electricity. The project is scheduled to be completed by the end of 2024.

    Groundbreaking zero-carbon design 

    Equipped with Toscotec’s TT NextPress shoe press, this high-performance machine will be fully upgraded after nine years of efficient operations to meet the goal of making tissue production more sustainable. Toscotec will install a fully electrical air system including e-powered TT Hood with multiple stages of heat recovery. TT Swing will ensure maximum flexibility by giving the choice of the operation modes from full cascading to hybrid depending on the specific production needs. TT Turbodryer will harness the heat recovered from the air system to improve the shoe press de-watering effect and increase post-press dryness. Finally, the new e-powered TT SteamBooster will generate 100% of the steam necessary for the TT SYD Steel Yankee Dryer by recovering the heat present in the hoods exhaust air together with high-efficiency electric steam generation.

    Carbon emission reductions and high flexibility

    The energy needed for PM1’s operation will be generated 100% from electricity. The mill will have the flexibility of choosing to get power from the Portuguese grid or by using 100% renewable energy coming from its solar and wind plants. The corresponding greenhouse gas (GHG) emission reductions will amount to minus 20% in case the tissue line operates from the grid, and net zero GHG emissions if it runs on renewable energy both for its electric and thermal requirements.

    Nuno Ribeiro, Owner of Fortissue, says: “At Fortissue we are proud to be spearheading the energy transition of the tissue industry. This groundbreaking project will pave the way for a new generation of production lines with top performances that also meet the sustainability requirements put forth by tissue consumers in the European market and beyond”.

    Gabriele Romanini, Toscotec’s Sales Manager, says: “Toscotec’s partnership with Fortissue has come a long way in the past 10 years and we are delighted that they selected us for this pioneering project. PM1 was state-of-art when it came online, and we are now working to take it to a whole new level to become the first high-performance tissue line in the world to run on green electricity”.

    About Fortissue

    Established in 2015 in Alvarães, Northern Portugal, Fortissue is a tissue producer with an annual production capacity of approximately 35,000 tons of paper. It is part of the Ghost Group, which includes three companies: Suavecel, Nunex Worldwide and Fortissue. With over 20 years of experience in the personal hygiene market, the Ghost Group employs more than 300 staff and focuses its investments on the best available technology worldwide, in order to deliver high quality products, while optimizing energy and water consumption and guaranteeing zero waste of raw materials.